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The Story of Buell Motorcycle Company: 1983 – 2009

Unique Vision Squandered by Harley-Davidson

Buell Motorcycle Company is best known for its connection with Harley-Davidson. It’s one of the many things you can point to in Harley’s long history that The Motor Company managed to mess up, but that’s really only part of the story of Buell. 

The company’s story spans nearly four decades. During that time, Buell became a household name and worked its way into the very heart of the motorcycle industry. It’s a company that made enough of an impact on the world to deserve a good long look, and that’s what I plan to do. 

From the Buell Blast thumper to the 1125CR cafe racer, the company made some very interesting and impressive bikes, and it made its mark not only on the consumer motorcycle scene but the motorcycle racing world, too. Let’s take a look at the Buell Motorcycle Company and what made it special. 

What Was the Buell Motorcycle Company? 

Buell Motorcycle Company was an American motorcycle manufacturer that started in 1983 by an ex-Harley-Davidson motorcycle engineer named Erik Buell. When it started, it was called Pittsburgh Performance Products then it changed its name to Buell Motorcycle Company. Erik started the company and built the first Buell motorcycle simply to compete in AMA Formula 1. 

Rockville Harley-Davidson in Rockville, MD, was the first dealership to sell Buell motorcycles to the public in 1987. From there, the company kept chugging along, earning credit from people within the motorcycle industry, specifically motorcycle racing. 

Here Comes Harley-Davidson

In 1993, Harley-Davidson bought 49 percent of the company and continued to expand the brand within its own business. In 1994, Buell created the Buell Riders Adventure Group (BRAG), which held events and group gatherings in different areas of the country. This helped build the brand even more. 

In 1998, Harley bought another 49 percent of the company, leaving Erik with only two percent of the company that he started. The sales and racing continued. Buell motorcycles saw some success at the racetrack, even winning the AMA Daytona Sportbike Championship in 2009. 

Buell’s End

In that same year, amid an economic downturn, Harley-Davidson decided to shut down the Buell Motorcycle Company. It didn’t want to sell the bikes at Harley dealerships and Buell lacked a dealership network of its own. 

Many consider this a massive mistake on Harley’s part, and the company lost a lot of money over the course of the company’s life due to the brand being completely mismanaged.

In the end, Buell made over 135,000 motorcycles over the course of the company’s life. It also made an impact that’s still felt today.  

Who Is Erik Buell? 

Erik Buell
Image from Erik Buell Racing

Erik Buell, to put it simply, is a pioneer of motorcycle technology. He grew up in Pennsylvania and began riding motorcycles in his teens. He attended the University of Pittsburgh. From there he took a job with Harley-Davidson after graduating and spent a lot of time racing motorcycles as a privateer. 

He was successful and wanted to devote more time to his racing career, so he left Harley-Davidson in the early 1980s to start his own company and build a bike to compete with the Yamaha TZ bikes that were used at the time. 

He started building his own racing motorcycles to compete in AMA racing. After gaining some ground and reconnecting with some Harley folks, he began his new relationship with the company. In the end, Buell was responsible for the engineering portion of the business and Harley was responsible for the rest. 

After Buell got shut down in 2009, Erik decided to keep going. This resulted in him creating the company Erik Buell Racing, which still exists today in some capacity.

Known as EBR, the company builds the following racing motorcycles 1190RS, the 1190RX, and the 1190SX. In 2013, Hero MotoCorp bought a minority stake in the company. In 2015 Liquid Asset Partners acquired the company. Production stopped. In 2016, it started producing the bikes and parts again. In 2017, it was announced that the company would be liquidated. In 2018, the company posted to its website that the motorcycles are back in limited production.

In 2019, it came out that Erik was involved in a new venture with some French financiers. The electric motorcycle company is called Fuell. Buell is designing and engineering the bikes for that company. There will be an electric bicycle called the Flluid and an electric motorcycle called the Fllow. 

Erik has been named to the AMA Hall of Fame and identified as Motorcyclist of the year in 2011 by Motorcyclist Magazine, among other honors. 

Buell’s Models

Over the course of the company’s life, it saw many models come into existence. Here’s a quick look at all of the bikes that carried the Buell name with them. 

RW 750 Road Warrior

Buell 750 road warrior
Image from Hemmings

The RW 750 Road Warrior was the first bike that Erik Buell made for racing in the AMA. It was developed by using a lot of the Barton Formula One racing motorcycle, which Buell owned the rights to. 

The bike featured a liquid-cooled two-stroke square four engine, and was purpose-built for AMA Formula 1 racing, but by the time it was finished, the AMA had discontinued that class of racing. 

RR 1000 Battletwin and RR 1200 Battletwin

Buel RR 1000 Battletwin
Image from El Corra Motors

The RR 1000 Battletwin was a street-focused sportbike that utilized the Harley XR1000 engine. It was built on a modified RW 750 chassis. One of the unique features of this motorcycle was Buell’s use of the Isoplanar engine mounting system. 

This system utilized the XR1000 engine as a stressed member of the frame of the bike. This also allowed Buell to place the suspension in unique ways. The company made a few different versions of the bike over the course of its production. Buell also made a 1200 Battletwin, which was essentially the same but with a larger engine. 

RS 1200 Westwind and RSS 1200 Westwind

Buell RS 1200 Westwind
Image from Motorcycle Specs

The RS 1200 Westwind and the RSS Westwind were a couple of unique street bikes built by Buell that took the Harley Sportster engine and repackaged it into a unique and interesting machine. The bikes helped pioneer Buell’s to come. 

One unique feature was the rear seat hump or cowl that could be flipped up to act as a backrest when needed. This and the overall sporty look of the bike helped establish Buell in the 1980s. 

S2 and S2T Thunderbolt

Buell S2 thunderbolt
Image from Cycle Chaos

The S2 and S2T Thunderbolt were based on the Road Warrior and again used a Harley Sportster engine as a stressed member of the frame. 

The bikes were designed as sport-touring machines. They featured a passenger seat and you could even get the bike with hard saddlebags and other touring equipment in the S3T version, helping you get the most out of the machine when it comes to those longer tours. 

S1 Lightning

Buell S1 Lightning
Image from Bikeurious

Made for only three years, the S1 Lightning was more of a bonafide sportbike than the S2 Thunderbolt. It had a naked design to it, and it still featured a Harley Sportster engine. Again, the engine was used as a stressed member, and the bike seated two people. 

The final year for the S1 Lightning was the best. Buell built the S1W White Lightning It featured a larger gas tank and unique Thunderstorm cylinder heads that boosted horsepower a little bit. 

X1 Lightning

buell X1 lightning
Image from Cycle Chaos

The X1 Lightning was the bike that succeeded the S1 Lightning. It took what the S1 had done well and improved the formula. 

The Thunderstorm heads became standard on all of the X1 Lightning models, fuel-injection, and a larger fuel tank, too, became standard. The motorcycle still used the Harley Sportster air-cooled engine. 

S3 and S3T Thunderbolt

Buell S3 Thunderbolt
Image from Bikeurious

The S3 and S3T Thunderbolt were sport touring motorcycles that came after the S2—big surprise, right? The motorcycle was improved over the S2. It features high-end components from WP Suspension, Performance Machine brakes, and Keihin. The difference between the S3 and S3T was that the T (touring) offered some more long-distance features, like hard saddlebags and a lower fairing. 

The original S3 and S3T Thunderbolts featured a tubular steel swingarm, but in 199 the bike was upgraded to have a cast aluminum swingarm, Showa suspension, fuel injection, and Nissin brakes. 

M2 Cyclone

buell M2 Cyclone
Image from Autoevolution

The M2 Cyclone was the bike that fit right between the Thunderbolt models and the Lightning models. Whereas the Thunderbolt was a bit on the heavier side and comfier, the Lightning was more of a hardcore sportbike. The M2 Cyclone split the difference. 

The bike featured a steel frame, the Harley Sportster engine, and riding characteristics perfectly between the other two Buell rides. That meant it was sporty but not a pain to sit on. The model came out in 1997 but received updates in 1998 to alleviate some minor issues. This made it a heck of a good motorcycle. 

Blast

Buell Blast
Image from Mecum

Ah, the Buell Blast. This bike was the company’s entry-level bike, and it served Harley well in its rider education courses. A lot of these motorcycles are floating around still today.

The bike featured a simple single-cylinder engine with moderate power and a curb weight of around 360 pounds. It was perfect for rider education courses and that’s where most of these bikes ended up, though Buell did sell a fair number of them. 

Firebolt XB9R and Firebolt XB12R

Buell XB12R Firebolt
Image from J&P Cycles

The first of the XB motorcycles was the Firebolt. There was an XB9R and an XB12R both were similar machines with the latter being the higher-displacement version of the motorcycle. The bikes were excellent sportbikes designed for the street with the DNA of a track bike.

The XB9R featured a 948cc V-twin engine shoehorned into a small frame and short wheelbase. The XB12R came a year later and was essentially the same bike but it featured a larger displacement 1,203 engine. It was one of the best street sportbikes the company produced. 

XB9S Lightning,  XB12S Lightning, and Variations

Buell XB12S Lightning
Image from Motorcycle News

Buell made several variations of the XB Lightning bikes. It started with the XB9S Lightning and then released the XB12S Lightning. From there the variations got better and better and more advanced. 

The XB Lightning was the company’s streetfighter and competed with other streetfighters in the early 2000s. It was a bike that a lot of people liked, though it was a bit odd. The older-tech Harley engines in the short, naked sportbike chassis worked well, but it wasn’t for everyone. 

XB12S Ulysses and XB12XT Ulysses

Buell XB12S ulysses
Image from Total Motorcycle

The Ulysses was truly ahead of its time. It’s only now, more than 10 years after Harley killed Buell that the company has realized it needs an adventure touring motorcycle and that’s exactly what the Ulysses was. The motorcycle was an adventure touring machine with a Harley V-twin and a ton of torque. 

It was well-liked by many riders and debuted to mixed reviews. If Harley can do as well as the Ulysses with its new Pan America adventure motorcycle that has yet to come out, I’ll be impressed. 

1125R and 1125CR

Buell 1125R
Image from Motorcycle Specs

The last sportbike for the street that Buell made was the 1125R and the 1125CR. The 1125R departed from using Harley engines, and Buell used a Helicon 72-degree V-twin engine made by BRP-Powertrain (Rotax) of Austria. It was a well-liked machine by many riders but a bit of an oddball overall. 

After coming out with the 1125R, the company released the 1125CR, which was a futuristic cafe racer version of the same motorcycle. Yet again, Buell was ahead of its time with this bike. It’s one of those motorcycles that, if it were produced today, I could see it being a success.

XBRR

Buell XBRR
Image from Top Speed

The Buell XBRR was a racing motorcycle with an engine that Buell engineered and produced. Buell only did a limited series of 50 of these motorcycles. 

It was a unique frame and featured Öhlins suspension, eight-piston Nissan brakes, and magnesium wheels. It was an advanced machine for its time, and it was unlike most other bikes out there. Racers did manage to win races with the XBRR, including a victory in the American Sportbike Racing Association (ASRA) Pro Superbike at the Daytona International Speedway.

1125RR

Buell 1125RR
Image from Motorcycle Specs

The 125RR was a racing model only that was sold as a superbike. The bike featured a lot of what the 1125R offered, but it did receive some updates, including titanium exhaust, magnesium wheels, full fairings, and a chain drive.

This is the bike that Buell won its first AMA Pro racing championship with. It’s also the bike that won the NHRA Pro Stock Motorcycle world championship. I’ll talk a little bit more about racing below. 

Buell Racing

The heart of Buell was always racing. The potential for the brand was massive, and it was horribly squandered, but the racing of Buell motorcycles continues to this day. 

When the company was still operating, it produced several racing-only models starting with the first RW 750 that never saw competition. Other notable builds for the company include the XBRR, which came out in 2006. 

The XBRR was the privateer racers’ wet dream. It was purpose-built for racing and Buell made a limited number of the machines. 

The pinnacle of racing for Buell came right at the end of the company’s life. It was when Danny Eslick rode the Buell 1125R to his and the company’s first AMA Pro racing championship. That same year, Hector Arana won the NHRA Pro Stock Motorcycle world championship for Buell. 

Erik Buell Racing is the continuation of the company’s racing efforts. The company has had many podium finishers and has won Superbike World Championship points. 

What Erik Buell set out to do, in a sense, he has done. In fact, he made a bigger impact on the motorcycling world—and continues to do so—than he probably ever set out to. His impact is so much more than the company he helped run in conjunction with Harley-Davidson, and hopefully, he has more to give with the new electric motorcycle venture. 

  1. Nice, short and concise summary . . . I started reading and was hooked through the last. The story never gets old, remains one of the most amazing in American spirit and business. Erik’s genius is amplified by his character, honesty and the simple fact that he’s just one heck of a nice guy.

    I’ve known him since 1987, owned one of the early Buells . . when the owners list was one sheet on a legal pad . . . and continue to be amazed to this day.

    Thanks for a great read.

    Court Canfield

    1. Hey Court, thanks for reading! It is one of the most interesting stories in the industry. I’m hoping to dig into other interesting stories in the future. Writing it made me want to go out and buy a Buell, but I still can’t decide which one I want to own! haha.

  2. Great story.
    Harley Davidson has no clue how to run a business, they also owned M.V.Agusta the same time they shut down Buell, Harley brass said we don’t want to be in the (adrenaline market) and also did not like racing and now all of a sudden they have to have an adventure bike and a streetfighter? Even if these upcoming models some how happen to be great most H.D. dealers won’t have a clue how to sell them .

    1. Harley sold a lot of bike for a long time, but they didn’t prepare for the future or smartly expand into new areas of the market. It’s such a shame because they’ve had hands in a lot of great things. Most of which they messed up.

  3. I currently own 4 Buell’s. Love them all. They have useful power, handle great and are a pleasure to maintain. They are what I always thought a Sportster should have been. Still pissed that HD closed them down the way the did. I was there when they won the Daytona Sport race in 2009. We Buell fanatics were proud. Wish the tubers were still being made. Nothing in the HD lineup excites me or the younger crowd. I keep the Buell legacy alive and participate in all the Buell web sites and FB groups.

    1. Nice, Rich! It really is too bad that Harley made the decision it did. I think the company would be in a very different place if it had kept Buell open.

  4. I drank the Buell-Aid a long time ago. There will alway be one (or two, or three) in the garage from now on:)

  5. I love my Buells. The X1 lets me pretend I am Evel Knievel (at least with wheelies) and led me to the purchase of a signed red white and blue cape (Evel himself signed it)

    I only wear it on 3 bikes – the y2k X1, my Kawasski Widowmaker H2, and my 2003 883R (equipped with a X1 engine and a huge rear sprocket).

    For me Buell is still alive and will never die !

  6. Nice article. I have a 92 RSS that I bought in 93. Always and still love this bike. The marriage with Harley was bound to come to a divorce. Most Harley riders didn’t get it. I did . Have owned 2 other buells over the last 10 year’s and liked both. Will never sell my RSS. Working on it right now. Thanks Erik for building me such a cool bike. Liked it so much I have a old school tattoo.

  7. Buells in possession are 2003 XB9S, XB9R, XB12X, 1125R and #51 XBRR (#1 went to Barber Museum from Erik).

    I have a dream of about 500 XB type Buells (& others) parked 6 feet apart on the front lawn of H-D for a week with bikes arriving and departing during the XBnice Rally. Politely admonishing H-D for not adding its type back into the stable.

    Anyone share the dream? Thumbs up?

  8. Buell’s are wonderful bikes that influenced everyone.
    We ran for many years a 1995 Buell S1 Lightning at the Bonneville Speed Trials “Run Watcha Brung”.
    Top speed recorded was 167 mph.
    I have always had Buell’s in the garage for the pure joy of riding.
    No one has ever come close to the inventiveness of Eric Buell!

  9. Have every mass produced tube frame model and more. From my parkway blue s2t to my 2008 xbxt uly. Thanx eric. U da man. Buell on.

  10. I bought my 1996 Buell S2T new in 1998 after it sat on the local HD showroom for 2 years unsold. I have logged almost 200,000 Kms on it and have had very few problems with it. Owned a X1 and a Ulysses also. One of the things that put the Buell company above all other motorcycle brands is the factory support. I email Erik personally over the years and got a personal reply with a fix every time. Without dealer and factory backup, I would have not owned this motorcycle today. Thank you Erik for a job well done.

  11. Hallo, I am riding the 2010 Version of Buell Ulysses in racing red, full loaded. In fact number 96 of the 100 xb12xt built in Autum 2009 with modifications to exhaust, oilpump, ECU, xenon headlight and driveline compared to the pre model year. I do remember the Shut down, it was two weeks after my Order was placed. At the beginning of December it arrived in the Netherlands.
    I have driven several brands in the past, until Summer 2009, when I laid my eyes on his brother xb12x in the Alpes in Austria. Back home I searched for a Buell dealer and was completely surprices that I needed to visit a HD-motorcycle shop. Nevertheless, it is indeed a perfect motorcycle in my case for riding in mountens, due to the high torc at low rpm and steering through the curves was never so easy! The evolution in motorcycles of the competitors have shifted towards Buell principles I noticed. So yes Erik Buell was ahead back in those years.

  12. Hey…my husband has a 1997 Buell Cyclone M2. He wants to put in a new exhaust…Use Force. It is on EBay for $725. Yes, very difficult to find parts for it as well as a motorcycle shop that will work on it. My husband is capable of putting the exhaust in, however he lacks time due to his work schedule. So, I was wondering if you guys could install the exhaust if we bought it off of EBay. The other thing is that it’s leaking oil. There’s the metal cage around the engine and there is a piece that holds the engine to the frame. That’s where it’s leaking oil. Not sure if you could look at it & let me know your thoughts. 8f you could get back to me at your earliest convince, I would greatly appreciate it. Thank you. Have a great day! Julie LaFeir

  13. Buell commercialized under engine exhaust that a lot manufacturers using at the moment like kawasaki 650 ninja family. Lately, another manufacturer, Honda, i think using brake disc on front wheel like Buell. Always a fan but never had a chance to buy the Ulysses, the HD dealer here never brought in Buell or they were not enough to supply US demand at the time. Love the color, logo, Buell font on Ulysses and of course tge design of the bike itself. Now with new owner but without Eric, what’s the point, the Pegasus has left the building.

  14. Excellent as always. And yeah, me too, trying to decide which Buell to buy thanks to your article rekindling my love of these iconic bikes. Thank you.

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